PLC Programming Engineer

Allen-Bradley PLC Programming Engineer

PLC Programming Engineer

PLC Programming Engineers design, develop, and maintain automation systems using Programmable Logic Controllers (PLCs) to control industrial equipment and processes. They create, test, and troubleshoot PLC programs to improve production efficiency, minimize downtime, and ensure smooth machine operation. They also collaborate with electrical and mechanical teams to optimize automation systems while maintaining safety and quality standards.

Job Location: Pune

Job Type: Full Time

Job Title: PLC Programming Engineer

Roles and Responsibilities
PLC Programming & Development
  • Developing, programming, and debugging PLC applications using Allen-Bradley ControlLogix / CompactLogix.
  • Developing and modifying PLC programs using Studio 5000 Logix Designer.
  • Developing HMI applications using FactoryTalk Optix, OptixPanel, and OptixEdge.
  • Developing machine sequences, interlocks, alarms, diagnostics, and I/O logic.
  • Integrating PLCs with VFDs, servo systems, remote I/O, robots, and other automation devices.
Motion Control & Drives
  • Configuring and commissioning Rockwell Kinetix servo drives and motion control systems.
  • Configuring and troubleshooting PowerFlex VFDs.
  • Troubleshooting motion, drive, I/O, and PLC-related issues
Installation, Commissioning & Testing
  • Performing system installation, testing, commissioning, FAT, and SAT.
  • Troubleshooting automation systems at customer sites.
  • Supporting machine/system integration and successful project handover.
  • Working with electrical, mechanical, robotics, and project engineering teams.
Training & Documentation
  • Conducting technical training and TOT (Training of Trainers) for customers, trainers, engineers, and end users.
  • Preparing training materials, operating procedures, PLC/HMI backups, and basic technical documentation.
  • Supporting customers with technical guidance and system operation.
Qualification and Skills Required
Qualifications Required:
  • Education: BE / B.Tech / Diploma in Electrical, Electronics, Instrumentation, Automation, or Mechatronics Engineering
  • Relevant Experience: 2–4 years
Technical Skills
  • Hands-on experience with Allen-Bradley / Rockwell Automation PLCs.
  • Proficient in Studio 5000 Logix Designer.
  • Experience with ControlLogix / CompactLogix.
  • Experience with FactoryTalk Optix / OptixPanel / OptixEdge.
  • Knowledge of Kinetix Servo and Motion Control.
  • Knowledge of PowerFlex VFDs.
  • Good understanding of EtherNet/IP communication.
  • Knowledge of PLC architecture, digital/analog I/O, and industrial automation systems.
  • Ability to read and understand electrical control schematics.
Soft Skills
  • Strong problem-solving and troubleshooting abilities.
  • Good communication and presentation skills.
  • Ability to conduct technical training / TOT.
  • Ability to work independently and as part of a project team.
  • Willingness to travel for installation, commissioning, training, and customer support.
Experience
  • 2–4 years of hands-on experience in Allen-Bradley PLC programming.
  • Experience in PLC/HMI development, installation, commissioning, and troubleshooting.
  • Experience with servo, VFD, industrial networking, and machine automation.
  • Experience in customer-site commissioning and technical training will be an advantage.
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